Written and Illustrated by Kelly Bramble et. al. revision "L".
Culture-nomics
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The Cost Estimate
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Designing for High Volume Manufacturing
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Designing for Low Volume Manufacturing
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Concurrent Engineering
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Legacy Design Criteria
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Set-Based Concurrent Engineering
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Manufacturing Operations/Procedure
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Manufacturing Routing
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CNC (Computer Numerical Control)
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Three Axis CNC Machining
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Five Axis Machining
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CNC Coordinate Axis INTEGREX e-650 II
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Mechanical Dimensions and Tolerances Overview
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Manufacturing’s Ability To Fabricate Part or Features
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Assigning Excessively Tight Tolerances
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Assigning Very Loose Tolerances
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Cost vs. Process chart
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Surface Quality – Texture Roughness
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Surface Roughness (Ra) and Process Capability Chart
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Preferred ISO Roughness Values and Grades
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Cleaning Processes, Design for Coatings & Platings
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Scale and Rust
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Common Cleaning Operations
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Common Cleaning Processes
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Design for Coatings and Platings Overview
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Categories of Coatings
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Selected Coatings and plating Methods
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General Design Guidelines
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Design for Marking and Identification
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Marking Methods Overview
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Design Guidelines
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Materials and Machinability
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Materials overview
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Industry Standard Machinability Chart
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Materials Machinability
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Design for Machining
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General Machining Design Guidelines
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Milling Manufacturing
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Cutting Tool Construction
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Insert Cutters
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Milling Design Guidelines
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Radii Design
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Tool Stiffness
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Rib and Flange Design
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Clevis Design – Machine Allowance
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Tolerances
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Tolerances for Machined Tapers
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Sawing and Cutoff Machines
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Turning – Lathes
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Drilling and Reaming Hole Machines & Design
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Types of Drilling Tools
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Boring Manufacturing
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Honing Manufacturing
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Trepanning
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Gun Drilling
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Ejector Drilling
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Single Tube System (STS)
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Threading (Screw Threads)
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Thread Manufacturing
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Thread Grinding
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Thread Rolling
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Thread Tolerances Overview
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Thread Location Tolerances
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Thread Design Illustrations
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ACME Threads
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General Purpose ACME Threads
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American Standard ACME Threads
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Stub Acme
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Modified Square Threads
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Tapered Pipe Threads
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Buttress Threads
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Hobbing
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Broaching
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Blind Hole Broaching
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Surface Grinding
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Center-Type Grinding
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Centerless Grinding (Ground)
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EDM (Electrical Discharge Machining)
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Castings
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Sand Casting Process
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Green-Sand Casting
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Dry-Sand Casting
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Cold-Cure Casting
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Shell Molding Casting
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Lost Foam Molding Casting
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Investment Casting
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Die Casting
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Forging
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Metal Extrusion Manufacturing
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Electroforming
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Rapid Prototype
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Injection Molding Plastic
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Plastic Extrusion
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Overjacking Extrusion
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Tubing Extrusion
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Coextrusion
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Extrusion Coating
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Compound Extrusion
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Stamping and Forming – Sheet Metal
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Fine Blanking
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Progressive Stamping – Sheet Metal
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Deep Drawing
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Spinning (Spun) Parts (Metal) Manufacturing
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Laser Cutting
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Abrasive Water Jet Cutting
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Welding Design
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Flux-Cored Arc Welding (FCAW)
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Gas-Metal Arc Welding (GMAW)
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Plasma Arc Welding (PAW)
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Shielded Metal Arc Welding SMAW
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Gas Tungston Arc Welding, GTAW, TIG
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Electric Resistance Welding
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Spot Welding
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Seam Welding
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Plasma Arc Welding
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Oxyacetylene Gas Welding
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Electron Beam Welding
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Laser Conduction Welding
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Laser Penetration Welding
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Friction Welding
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Fixtures and Jigs - Design for Work Holding
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Assembly Work Holding
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Design for Corrosion
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Inspection and Quality
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Dimensional Gages and Instruments
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Engineering Drawings and Manufacturing
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Computer Aided Design (CAD) and Manufacturing
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Design for Maintainability
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Generic Part Manufacturability Check Sheet
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ANSI Size Drills
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ISO (Metric Size Drills) and Conversion to Inches
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ANSI Screw Threads Sizes
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ACME Thread Forms
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Tape Pipe Threads
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Industry Finish and Coating Specifications Reference
