Solder Joint Design Calculations
| AWS Classification |
Nominal Composition [%] |
Brazing Range [oF] |
Uses |
| Ag |
Cu |
Al |
Ni |
Other |
| BAlSi-2 |
- |
- |
92.5 |
- |
Si, 7.5 |
1110 - 1150 |
For joining aluminum alloys and cast alloys. All of these filler metals are suitable for furnace and dip brazing. BAlSi-3 and BAlSi-5 are suitable for torch brazing. |
| BAlSi-3 |
- |
4 |
86 |
- |
Si, 10 |
1060 - 1120 |
| BAlSi-5 |
- |
- |
90 |
- |
Si, 10 |
1090 - 1120 |
| |
|
|
|
|
|
|
|
| BAlSi-6 |
- |
- |
90 |
- |
Si, 7.5
Mg, 2.5 |
1125 - 1150 |
Vacuum brazing filler metals. Magnesium is present as an O2 getter. |
| BAlSi-8 |
- |
- |
86.5 |
- |
Si, 12
Mg, 1.5 |
1080 - 1120 |
| BAlSi-10 |
- |
- |
86.5 |
- |
Si, 11
Mg, 2.5 |
1080 - 1120 |
| BAlSi-11 |
- |
- |
88.4 |
- |
Si, 10
Mg, 1.5
Bi, 0.1 |
1090 - 1120 |
| |
|
|
|
|
|
|
|
| BCuP-1 |
- |
95 |
- |
- |
P, 5 |
1450 - 1700 |
For joining copper and its alloys with some limited use on silver, tungsten and molybdenum. Not for use on ferrous or nickel-base alloys. Are used for cupro-nickels but caution should be exercised when nickel content is greater than 30 per cent. Suitable for all brazing processes. Lap joints are recommended but butt joints may be used. |
| BCuP-3 |
5 |
89 |
- |
- |
P, 6 |
1300 - 1500 |
| BCuP-5 |
15 |
80 |
- |
- |
P, 5 |
1300 - 1500 |
| BCuP-7 |
5 |
88 |
- |
- |
P, 6.8 |
1300 - 1500 |
| AWS Classification |
Nominal Composition [%] |
Brazing Range [oF] |
Uses |
| Ag |
Cu |
Zn |
Al |
Ni |
Other |
| BAg-1 |
45 |
15 |
16 |
- |
- |
Cd, 24 |
1145 - 1400 |
For joining most ferrous and nonferrous metals except aluminum and magnesium. These filler materials have good brazing properties and are suitable for placement in the joint or for manual feeding into the joint. All methods of heating may be used. Lap joints are generally used; however, butt joints may be used. |
| BAg-2 |
35 |
26 |
21 |
- |
- |
Cd, 18 |
1295 - 1550 |
| BAg-4 |
40 |
30 |
28 |
- |
2 |
- |
1435 - 1650 |
| BAg-6 |
50 |
34 |
16 |
- |
- |
- |
1425 - 1600 |
| BAg-8 |
72 |
28 |
- |
- |
- |
- |
1435 - 1650 |
| BAg-13 |
54 |
40 |
5 |
- |
1 |
- |
1575 - 1775 |
| BAg-18 |
60 |
30 |
- |
- |
- |
Sn, 10 |
1325 - 1550 |
| BAg-20 |
30 |
38 |
32 |
- |
- |
- |
1410 - 1600 |
| BAg-22 |
49 |
16 |
23 |
- |
4.5 |
Mn, 7.5 |
1290 - 1525 |
| BAg-24 |
50 |
20 |
28 |
- |
2 |
- |
1305 - 1550 |
| BAg-26 |
25 |
38 |
33 |
- |
2 |
Mn, 2 |
1475 - 1600 |
| BAg-28 |
40 |
30 |
28 |
- |
- |
Sn, 2 |
1310 - 1550 |
| AWS Classification |
Nominal Composition [%] |
Brazing Range [oF] |
Uses |
| Ni |
Cu |
Cr |
B |
Si |
Other |
| BCu-1 |
- |
100 |
- |
- |
- |
- |
2000 - 2100 |
For joining various ferrous and nonferrous metals. They can also be used with various brazing processes. Avoid overheating the Cu-Zn alloys. Lap and butt joints are commonly used. |
| BCu-2 |
- |
86.5 |
- |
- |
- |
O, 13.5 |
2000 - 2100 |
| RBCuZn-A |
- |
59 |
- |
- |
- |
Zn, 41 |
1670 - 1750 |
| RBCuZn-C |
- |
58 |
- |
- |
0.1 |
Zn, 40
Fe, 0.7
Mn, 0.3
Sn, 1 |
1670 - 1750 |
| RBCuZn-D |
10 |
48 |
- |
- |
0.2 |
Zn, 42 |
1720 - 1800 |
| BCuZn-E |
- |
50 |
- |
- |
- |
Zn, 50 |
1610 - 1725 |
| BCuZn-F |
- |
50 |
- |
- |
- |
Zn, 46.5
Sn, 3.5 |
1580 - 1700 |
| BCuZn-G |
- |
70 |
- |
- |
- |
Zn, 30 |
1750 - 1850 |
| BCuZn-H |
- |
80 |
- |
- |
- |
Zn, 20 |
1830 - 1950 |
| |
|
|
|
|
|
|
|
|
| BAu-1 |
- |
63 |
- |
- |
- |
Au, 37 |
1860 - 2000 |
For brazing of iron, nickel, and cobalt-base metals where resistance to oxidation or corrosion is required. Low rate of interaction with base metal facilitates use on thin base metals. Used with induction, furnace, or resistance heating in a reducing atmosphere or in a vacuum and with no flux. For other applications, a borax-boric acid flux is used. |
| BAu-2 |
- |
20.5 |
- |
- |
- |
Au, 79.5 |
1635 - 1850 |
| BAu-4 |
18.5 |
- |
- |
- |
- |
Au, 81.5 |
1740 - 1840 |
| BAu-6 |
22 |
- |
- |
- |
- |
Au, 70
Pd, 8 |
1915 - 2050 |
| |
|
|
|
|
|
|
|
|
| BCo-1 |
17 |
- |
- |
- |
8 |
Cr, 19
W, 4
B, 0.8
C, 0.4
Co, 59 |
2100 - 2250 |
Generally used for high temperature properties and compatibility with cobalt-base metals. |
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