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Thread: How to manufacture this spiral part?

  1. #1
    Associate Engineer
    Join Date
    Apr 2019
    Posts
    2

    How to manufacture this spiral part?

    render of desk toy.JPG3d print small file.JPGThe photo is my previously designed concept: the idea is you drop metal ball down the slide (a conical spiral) and the ball is collected in the tray at the bottom. Its designed to be able to be placed in the corner of the average office desk (e.g. its a office desk marble run).
    My question is: what process will I use to manufacture the spiral slide and what can I make it out of?
    Ideally, I'd like to have it to have a fairly clean aesthetic look (e.g not just bend some PVC pipe) as its going to marketed as a nice ornament to have on your desk. I'm not too worried about the supports or the base but creating the conical spiral slide shape is giving me a lot of grief. I know I can 3D print the shape (as I have a model) but I don't think this is the most cost effective strategy and I have to produce a document of how much it will cost etc. Should I adapt the design slightly to make it easier to make? If so how should I do this?
    Can I CNC mill the shape out of wood or metal? Can I injection mould it out of plastic? Can I use a set up like this removed and just using half a pipe? Could I set up a wood turning rig?

  2. #2
    Technical Fellow jboggs's Avatar
    Join Date
    Mar 2011
    Location
    Myrtle Beach, SC
    Posts
    778
    Have you shown it to custom molding shops? Seems an ideal candidate for molding.

  3. #3
    Principle Engineer
    Join Date
    May 2015
    Posts
    154
    Much simpler to mold is a vortex spiral.

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