Timing Belt, V-Belt and Flat Belt Design and Engineering Formulas - Engineers Edge

This Engineers Edge webpage provides a comprehensive menu of resources and technical information related to the design, selection, and application of Vee (V-belt) and flat belt drive systems. The page includes links to engineering data, formulas, and tables covering topics such as:

  • Types and construction of Vee and flat belts
  • Power transmission calculations
  • Pulley (sheave) design and selection guidelines
  • Belt tensioning and installation procedures
  • Standard sizes and profiles for belts and pulleys
  • Efficiency, speed ratio, and length calculation formulas
  • Troubleshooting tips for belt systems
  • Safety considerations and maintenance practices
  • The page serves as a centralized index for engineers and designers to access detailed guides, calculators, and standards for both V-belt and flat belt drive systems commonly used in mechanical power transmission.

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V belts (also style V-belts, vee belts, or, less commonly, wedge rope) solved the slippage and alignment problem. It is now the basic belt for power transmission. They provide the best combination of traction, speed of movement, load of the bearings, and long service life. They are generally endless, and their general cross-section shape is trapezoidal (hence the name "V"). The "V" shape of the belt tracks in a mating groove in the pulley (or sheave), with the result that the belt cannot slip off. The belt also tends to wedge into the groove as the load increases—the greater the load, the greater the wedging action—improving torque transmission and making the V-belt an effective solution, needing less width and tension than flat belts. V-belts trump flat belts with their small center distances and high reduction ratios. The preferred center distance is larger than the largest pulley diameter, but less than three times the sum of both pulleys. Optimal speed range is 1,000–7,000 ft/min (300–2,130 m/min). V-belts need larger pulleys for their thicker cross-section than flat belts.

For high-power requirements, two or more V-belts can be joined side-by-side in an arrangement called a multi-V, running on matching multi-groove sheaves. This is known as a multiple-V-belt drive (or sometimes a "classical V-belt drive").

V-belts may be homogeneously rubber or polymer throughout, or there may be fibers embedded in the rubber or polymer for strength and reinforcement. The fibers may be of textile materials such as cotton, polyamide (such as Nylon ) or polyester or, for greatest strength, of steel or aramid (such as Twaron or Kevlar ).