Heat Transfer Angry
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Posted by: rookie eng. ®

04/04/2006, 08:40:59

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I have a piece of coaxial cable and am trying to determine the temperature of the jacket when the center conductor is 100 degrees C. It is in a room at 20 degrees C. I have to account for the resistance from a layer of teflon, a layer of copper flat braid, a layer of copper round braid, and the Fep jacket. I have all the thermal conductivity values, I'm just not finding the correct heat transfer rate with the correct formula. If anyone can steer me in the correct direction it would be greatly appreciated.







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Re: Heat Transfer -- rookie eng. Post Reply Top of thread Forum
Posted by: mechaic ®
Bart
04/04/2006, 11:05:17

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I think you can find the formula concerning the conduction across cylindrical shell in the heat transfer text book. (formula deployed across cyclindrical coordinate)

If your problem is only heat source would a core conductor and heat path a few cylindrical layers, you can apply this heat resistance formala, R=ln(r2/r1)/(2pikL), where r2=outer radius, r1=inner radius, and k=thermal conductivity, L= thickness of a layer to your problem, establing the appropriate THERMAL CIRCUIT. Of course, you need to check feasibility in the real situation considering extra effects, such as 'surface resistance' and convection as well.

But, I'm not sure whether your problem is just heat resistance formula or not. Take care~








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Posted by: zekeman ®

04/04/2006, 11:36:49

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Draw the crossection giving the dimensions and thermal conductivity of each layer. I would ignore the copper braid since only the insulating materials and air gaps contribute to the thermal resistance. Also state whether the 20 deg is the temperature of ambient air.
Are you sure of the 100 deg centgrade at the wire? I would think that if you would not know this unless this is an academic problem.







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Posted by: rookie eng. ®

04/04/2006, 13:52:38

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The room temperature is ambient at 20 degrees C. It is estimated that the center conductor will be 100 degrees C. I'm stuck finding the temperature on the outside of the jacket, I've found out the resistance in the materials, but am not confident with my answer. Im not too sure on the free convection process. Where I will add in 1/ha to get help get the heat transfer rate.

I'm having technical difficulties with the picture.
The center conductor has a diameter of .00184m and the thermal conductivity of 386 w/m K.
Second is the layer of PTFE. The diameter is .00518m The thermal conductivity is .25 w/m K
The jacket is FEP with a diameter of .0062m The thermal conductivity is .19 w/m K.

The length of the cable is 12.7 m

Thanks








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Posted by: devitg ®
Bart
04/04/2006, 14:07:50

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Could you put a thermocuple at the jacket????

It seem extrange that a conductor will work at 100°C, but it can be, what's the application?








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Re: Heat Transfer
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Posted by: rookie eng. ®

04/04/2006, 14:24:22

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We are going to test it eventually, I'm a co-op student and it was a little challenge to see if we could figure it out with the math...too bad I haven't taken heat transfer yet. This type of cable is used for semiconductor apps.







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Posted by: rookie eng. ®

04/05/2006, 09:12:42

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Thanks a lot, I've seen too many different formulas for the resistance but wasn't sure which one to apply. When the resistance is found I can apply it to the formula:
Q=Change in Temp /Resistance then figure my temperature at the jacket







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Posted by: zekeman ®

04/04/2006, 17:57:05

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The resistance of annular cylindrical layers per unit length of cylinder (since the clinder is very long) is given by
1/Ki*Ln[r(i+1)/r(i)] and the surface resistance is1/h*ro where
the h units I use are
ro= outside radius
for ambient air at those temperatures
h is the order of 1BTU/hr/ft^2/deg F= 6 W/m^2degC
For example the resistance of PTFE would be 1/.25*ln(.00518/.00184)=4.14 and outer jacket 1/.19*ln(00620/00518)=0.94 and 1/(h*ro)=1/6(.0062)=27 As you know, you treat this like a series electrical circuit where 100-20 represents the temperature drop is the analogue of voltage and the resistances of each of the 1/Ki*Ln(ri+1/r1)

Note:The conversion of watts/degC/m^2 would be=3.14BTU/hr/(39/12)^2ft^2/1.8 deg F=0.165
i.e. you multiply your units of K by 0.165 to get the BTU-hr-ft units of K








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